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I think it's safe to say that I've departed so far from the original kit that anything I've done isn't really relevant to anyone else with the same kit.
Click on any photo to see an enlarged version.

Thu, Dec 23, 2004
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Thu, Dec 23, 2004
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Tue, Dec 21, 2004
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Thu, Aug 4, 2005
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Sun, Aug 7, 2005
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| The original fuselage casting - comparing size with Halcyon APC kit. |
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next to 72nd scale halcyon kit |
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master, mould and cast of rocket pod front |

Sun, Aug 7, 2005
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Tue, Aug 9, 2005
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Tue, Aug 9, 2005
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Mon, Dec 19, 2005
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Mon, Dec 19, 2005
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| TSAM mould v2 with an AGM. |
The master is symmetrical so only 1 half needed to be machined - then 2 silicone moulds made |
a batch of missiles |
rear rockpod proof of concept |
rear rockepod aft |

Mon, Dec 19, 2005
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Mon, Dec 19, 2005
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Thu, Dec 8, 2005
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Wed, Dec 28, 2005
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Wed, Dec 28, 2005
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| center section of pod was milled out |
closeup of nose and tailfin sections - these aren't accurate since the real filming miniature wasn't closed at the front and rear but this is a whole lot simpler than making 32 individual missiles :) |
pilots and seats from 35th scale Apache kit |
I decided it would be better to have separate missiles in the rear pods |
exhaust flap master and cast |

Thu, Dec 29, 2005
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Wed, Dec 28, 2005
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Wed, Dec 28, 2005
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Mon, Jan 2, 2006
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Mon, Jan 2, 2006
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| VTOL duct master, mould and cast |
harrier duct halves |
harrier duct |
test assembly |
test assembly |

Mon, Jan 2, 2006
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Mon, Jan 2, 2006
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Mon, Jan 2, 2006
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Mon, Jan 23, 2006
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Sun, Jan 29, 2006
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| all pods hinged - rear pod attachment screws are temporary |
Dremelled off the original intakes and rebuilt with more accurate shape. Mockup intake "ramps" will be rebuilt from acrylic sheet |
another shot of the rear engine group. |
new main engine exhausts and retooled vtol ducts |
rebuilt bottom 2/3rd of pod from 2mm styrene sheet |

Sun, Jan 29, 2006
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Sun, Feb 5, 2006
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Fri, Feb 10, 2006
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Fri, Feb 10, 2006
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Sun, Feb 12, 2006
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| retains original resin top section |
front vtol duct prototype |
decided I needed more flexibility in homing in on an acceptable canopy shape and more elbow room for the pilots |
1mm plastic card reconstruction of the cockpit walls and canopy. I may end up moving the nose forward and up a bit as this doesn't feel right. |
this sure is messy |

Sat, Feb 18, 2006
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Sat, Feb 18, 2006
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Sat, Feb 18, 2006
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Wed, Feb 22, 2006
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Mon, Feb 27, 2006
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| front pod missile mould |
front pod missile cast - the brown area is from copper powder dusted into the mould. Copper seems to work better than talc for the small fins |
Test lineup of the front pod missiles Mounting rails for the missiles are 1/4" plastruct I-beam. The pod walls have been thickened up with 2mm styrene. |
first cast from a new mould - the flash is tissue paper thin and rubs off with a fingernail the aim-90 fins have a small sprue which needs to be carefully trimmed off |
new exhaust flap master and mould |

Tue, Mar 7, 2006
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Sun, Mar 12, 2006
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Sun, Dec 31, 2006
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Sat, Jan 6, 2007
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Sat, Jan 6, 2007
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| 3D render of front skid |
front skid master and cast (testing black tinted resin) |
Halcyon APC will fit - but the resin DS walls are a bit thick. A solution would be to completely rebuild the middle box-section with 3mm acrylic leaving ample room for detailing the interior. |
Starting on the rear skid. It's about 150mm (6") long |
The main Y shaped strut need to be load bearing - might have to hand shape it from solid aluminium |